INTACT System

The INTACT system series from ZEISS Optotechnik is renowned for its innovative, cutting edge technology developed for the non-destructive testing of tires.

With the patented shearography technology, material deformations in the micron range can be reliably detected. This ensures the high-precision quality control essential for a consistent product quality and highest safety standards.

The INTACT systems are used by major companies around the world to inspect a wide variety of tire types, such as passenger car, (light) truck, aircraft, and motorcycle tires. Even large OTR/EM tires for earthmoving vehicles can be reliably tested.

The easy-to-use INTACT systems can be optimally adapted to the specific production environment – our customers benefit from particularly efficient and thus cost-saving workflows.
The shearography test and inspection systems provide an indispensable tool for the advancement of state-of-the-art manufacturing processes to support ever new emerging requirements and materials. In outgoing inspection, the systems assure fully documented product quality meeting high standards.

Designed for particularly cost-effective production processes as well as the sustainable use of raw materials, the INTACT systems prove their value in everyday use around the world.

The INTACT inspection systems detect even smallest defects on tires, delivering quick, clear and reproducible results. The traceability and the easy classification of the test results based on cutting edge technologies set standards in high-precision quality control, enabling you to significantly increase your product quality and performance.

By making use of the INTACT systems you will not only enhance the product quality – the use of shearography technology also offers economic advantages. Short test times, ease of use, and automated evaluation software combined with intelligent tire handling systems result in a highly efficient and objective inspection process.

The early and accurate detection of imperfections during the production process is essential to maintain high quality standards. The INTACT shearography systems allow the detection of deviations after process modifications/adaptations, including:

• Exchange of components
• Temperature changes, fluctuations in the vulcanization temperature
• Changes to the tool design / profile
• Series production / new products

Description

Technical Data

FEATURE INTACT1200-1
Measuring Heads 1 (Option: 2)
Technology patented phase shift
Inspection Capacity

bead-to-bead: 9 tires / hour 

shoulder-to-shoulder: 30 tires / hour 

Tire Sizes 13" ID up to 1230mm OD (bias or radial)
TIre Width max. 510mm
Defect Size 1mm or larger
Defect Size separations in tread, shoulder, bead and side wall area

Positioning of Measuring Head

fully automatic due to tire  size recognition or by using manually gernerated setting with collision protection
Display of Results all tested sections with zoom function
Result Classification by operator (option: automatic classification)
Storage of Test Results SQL database with compressed results (option: other file formats)
Loading integrated tilt table
Unloading via loading unit
Transport Dierction from right side
System Diagnostic  automatic system test with integrated verify block
Remote service via Internet
Option inline extension: 2nd door, unloading unit, protective grating
Painting

basic unit: RAL 7016 (gray)

moving parts: RAL 1003 (yellow)

(option: according to customer specification)

Environmental Conditions from +10°C up to +40°C differace between tire and ambient temperature max. ±10°C
External Connectors 380-480 V, 25 A 6 bar, 20l/min.
Dimension 3.3 m x 2.2 m 2.1 m (L x W x H)
Weight approx. 3,200 kg

 

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